Metal Casting Simulation Software for Flawless, Cost‑Effective Foundries

PoligonSoft

Predict and eliminate porosity, shrinkage, misruns, cracks, and warpage before the first mold is poured.

Our CAE system gives you the power to optimize gating designs, reduce material waste, and guarantee final part quality.

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Solve Your Core Manufacturing Challenges

Defect Prediction

Reduce Scrap & Rework

Analyze and resolve the root causes of defects in the design phase

Defect Prediction

Full Process Control

Visualize and control every stage in your casting process

Defect Prediction

Accelerate Time-to-Market

Replace slow and expensive physical trials with virtual prototyping

What is PoligonSoft ?

PoligonSoft is an all-in-one Casting Simulation Software based on the Finite Element Method (FEM). The system integrates three physics solvers for comprehensive analysis of casting processes:

Hydrodynamic Analysis: Models mold filling dynamics to predict flow patterns, identify potential mold erosion zones, and detect possible misruns.

Thermal Analysis: Simulates heat transfer during solidification and cooling phases to predict shrinkage porosity formation and optimize gating/feeding systems.

Stress Analysis: Computes thermo-mechanical stresses and strains to evaluate hot tearing susceptibility, residual stresses, and dimensional stability.

The integrated solver architecture enables simulation of conventional and specialized casting processes, providing quantitative data for process optimization and defect prevention throughout the entire production cycle.

Simulation Solutions for All Casting Processes

Accurately model the unique physics of each process, from traditional methods to specialized techniques.

Modules and Solvers

Choose only the modules that are right for your casting processes and avoid costs on unnecessary tools.
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Step-by-Step Implementation

Check in real simulations of your foundry how PoligonSoft helps to solve your problems.

Simulation Use Cases

Explore simulations from real casting projects illustrating how the software supports design validation, defect prediction, and process optimization.
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History and Development of Poligonsoft

Excellence in Technological Innovation for More than Three Decades

The first version of the PoligonSoft casting simulation software, initially named SAM LP 'Poligon,' was developed in 1989 at the Central Research Institute of Materials (CIM, St. Petersburg) by order of the Ministry of Defense Industry.

It was the world's first commercial software package to implement a mathematical model for calculating microporosity. PoligonSoft has since been successfully adopted by aerospace industry enterprises, where stringent casting quality standards are required.

For over 30 years, the casting simulation software has continuously evolved, integrating extensive expertise and knowledge from leading institutes and numerous companies in Russia and abroad.

In July 2009, the PoligonSoft development team joined CSoft Development.

EXPERIENCE AND KNOWLEDGE

Many years of experience from a professional team

UNIQUE SOLUTIONS

Complete automation and implementation

TECHNICAL SUPPORT

In all phases of implementation and use of a product

CUSTOMIZED TRAINING

Individual training according to your objectives