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The PoligonSoft computer modeling system for casting processes is a professional tool for technologists and foundry workers, designed to predict and analyze the causes of defects at the design stage of the casting mold and the gating and riser system.

A virtual foundry workshop where the main steps of the casting technology can be developed, analyzed, and adjusted in a short period of time and without additional costs.

PoligonSoft - News, Videos, and Publications

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Practical workshops and webinars on advanced casting techniques. Theoretical and applied classes to master casting simulation methods.
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Articles and Publications

Articles and academic publications specialized in casting simulation, covering advanced techniques and case studies.

Development of Quenching Technology for Steel Parts Using Computer Modeling

This article presents a method for analyzing heat treatment processes of steel parts, with the prediction of mechanical properties and microstructure, using models implemented in the "PoligonSoft" computational simulation system. Using the example of the automated implementation of quenching and tempering technology development in preparation for the production of a new type of product, the methodology for adjusting the modeling tool to the conditions of the available thermal equipment is demonstrated, and the general process of the computational study is described.

Numerical Simulation of the Formation Conditions of Castings with Exothermic Sleeves

The article describes the updated model of exothermic material behavior implemented in the «PoligonSoft» 2024.0 software. Examples of numerical analysis of the solidification of parts manufactured using exothermic sleeves are presented, which demonstrate high reliability of the calculation results.




Application of a New Porosity Model for Predicting Shrinkage Defects in Castings

This article investigates the simulation of porosity and shrinkage defects in 14X17N2L steel castings using the simulation systems PoligonSoft and ProCAST. It compares standard models and the new porosity model implemented in PoligonSoft with actual castings. The article emphasizes the importance of improving algorithms to achieve more accurate predictions, recommending validating the models under controlled laboratory conditions to assess their applicability in real production.

Imitative Model of the Formation of Shrinkage Cavities and Macroporosity

A finite-element model of the piping and shrinkage macro porosity formation taking into account the capillarity and dendrites skeleton influence on feeding of the mushy zone were designed. The simulation results depend on melt physical properties - compression modulus and critical pressure at which creation of the interfacial area like internal shrinkage cavity or macro porosity becomes energy-possible. A software module for PoligonSoft CAE system has been developed. The results simulated in the module are in a good agreement with experimental data.

Quantitative Estimation of Formation of Shrinkage Porosity by the Niyama Criterion

Critical values of the Niyama criterion were determined for castings from alloy ML10 on the basis of a computational experiment. It was shown that the Niyama criterion is suitable only for qualitative evaluation of the possibility of porosity formation. One of the options of constructing an unambiguous dependence and scale of porosity by the values of the temperature gradient and solidification rate was proposed.

Development of Promising Technology for Manufacturing Parts of Gas Turbine Engines

This article presents a new technology for manufacturing gas turbine engine parts, highlighting the use of the PoligonSoft system for casting process simulation. This system helped evaluate the gating and feeding system's efficiency, predict casting defects (porosity and macrostructure issues), and develop solutions for their prevention. Additionally, the use of 3D-printed rapid prototyping reduced preparation time and costs for equipment, cutting wax model production costs by 15% and saving 5-6 months compared to traditional methods.
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